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Devcon vs. JB Weld: Fix Hole in Aluminum Siding, Metal to Wood, Steel Bolts to Hard Plastic Garnishes

Last updated on March 27, 2024 / Reviewed by Ronald, a 🎖️10-year Adhesive Industry Veteran  @stickyaides in 🌉San Francisco

Devcon vs. JB Weld: any difference?

The name of Devcon Plastic Steel Putty is misleading, as it is not designed for bonding plastic. I recommend using one of the plastic epoxies specifically formulated for gluing plastic materials, for example, JB Weld.

  • Devcon vs. JB Weld: Specs & Uses
  • My Hands-on Test of Devcon Plastic Steel Putty
  • My Hands-on Test of J-B Weld 8265S Original Epoxy
Devcon vs. JB Weld

Devcon vs. JB Weld: Specs & Uses

⏰Cure Time at 25C

Devcon: 16 hours

JB Weld: 15-24 hours

🆚Max Temperature Resistance

Devcon: 121C (dry)

JB Weld: 500F (260C) continuous, 600F (315C) intermittent

🛠️Common Uses

Devcon is ideal for bonding metal to metal, metal to wood, and wood to wood; fill small hole in aluminum siding, a hairline crack in a cast iron radiator, or a stripped Allen bolt in a carbon fiber bike frame; effective for bonding plastic to metal or wood, such as attaching a plastic hook to a wall made of FRP panels or a plastic foglight housing to a bumper cover

JB Weld can be used to repair cracked cinderblock fence trim; bond plexiglass (acrylic) to aluminum; repair cracks in a wrought iron anvil; fastening car radiator plastic end tanks to brass core.

Technical Info

DevconJB Weld
Rating★★★★★★★★★
Datasheet📥Devcon Plastic Steel Putty📥JB Weld
DescriptionMetal filled epoxy putty for repairs and rebuildingTwo-part epoxy adhesive with steel reinforcement
ColorGreyDark grey
Mix Ratio by Volume2.5:11:1
Mix Ratio by Weight9:11:1
Pot Life at 25C45 mins45 mins max
Hardness85 Shore D85 Shore D
Tensile Strength19 MPa3960 psi (27.3 MPa)
Compressive Strength57 MPa3960 psi (27.3 MPa)
Shelf Life3 years3 years

My Hands-on Test of Devcon Plastic Steel Putty

 Devcon Plastic Steel Putty
I’ve encountered countless repair jobs over the years that required a heavy-duty, reliable adhesive. Its incredible bonding strength, versatility, and durability make it a go-to solution for a wide range of repair and adhesive needs. Whether you’re fixing a cracked radiator, bonding dissimilar materials, or filling gaps and holes, this putty has got your back.

Devcon Plastic Steel Putty Bonds Almost Anything

Let’s start with its versatility. This epoxy putty can bond almost anything – metal, plastic, wood, you name it. I’ve used it to attach plastic hooks to FRP panels, bond polystone statues, fill rust holes in metal tubs, and even glue car emblems back on. The bonding strength is simply phenomenal, with a tensile strength of around 25,000 psi.

testing Devcon Plastic Steel Putty
testing Devcon Plastic Steel Putty

Devcon Plastic Steel Putty is great at filling gaps and holes. I’ve successfully used it to fill screw holes in stainless steel dishwashers, preventing water leaks, and even filled overdrilled holes in aluminum workpieces before re-drilling them to the correct depth. The putty fills in those pesky gaps like a charm.

Versatility

Devcon Plastic Steel Putty Explained

But that’s not all – this putty is also incredibly durable. I’ve used it on composite nylon parts that face intermittent high heat, and it’s held up remarkably well. While it may not be suitable for continuous high-temperature applications, it can certainly withstand its fair share of heat exposure.

Now, let’s talk about one of the trickier applications I’ve encountered – bonding metal legs to glass bases. With the Devcon Plastic Steel Putty, I was able to securely attach a metal bipod mount to a synthetic rifle stock, and it hasn’t budged since. The weight and pressure didn’t seem to be an issue for this tenacious adhesive.

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One thing to note is that the putty does have a slightly thicker viscosity than honey, which can be an advantage or a disadvantage, depending on your application. For instance, if you need to fill a deep, narrow hole (say, 4 inches deep and 3/8 inch in diameter), you might need to thin the mixture a bit to ensure it flows properly.

Curing times vary, so be patient. While it takes only a few hours (2-3) to become hard, it requires a full 24 hours to reach its maximum strength. But trust me, the wait is worth it!

❌ Didn’t Fare Well With Plastic Or Metal (Like Eyeglasses) Repairs

Now, let’s address a few common concerns. First, the putty doesn’t seem to expand much during the drying process, which is great if you’re trying to fill a precise space. Secondly, while I haven’t tried cold bluing with this epoxy, I wouldn’t recommend it, as it’s primarily designed for adhesive and repair purposes.

Devcon Plastic Steel Putty

FAQ of Devcon Plastic Steel Putty

Q: Is Devcon suitable for bonding a large polystone statue?

A: If the material is somewhat porous, it should work. Make sure to clean the surface of the statue from oils and dirt before applying the epoxy. Allow it to set for 24 hours before moving or applying any weight to it. The tensile strength of this epoxy is approximately 25,000 pounds.

Q: Will it work to fill a small hole caused by rust near the drain in my metal tub?

A: Yes, it should work fine for that purpose. However, ensure that you prepare the surface of the tub properly before applying the epoxy. Let it set for the recommended amount of time before using the tub.

Q: Does this epoxy expand as it dries? I have a stripped Allen bolt in a carbon fiber bike frame, and I want to glue an Allen key to the bolt to remove it. Will it work?

A: This epoxy does not expand, but it forms a strong bond with clean surfaces and can fill gaps before curing slowly. You can use a generous amount without leaving any on the carbon fiber. While it may not provide the strength of a weld, it’s worth trying if the bolt has slightly loosened.

CTA:list all comments

2 reviews

  • Cameron Hamilton
    January 29, 2024 at 11:59 am

    I want to attach a foglight housing (plastic part) to the inside of a bumper cover. Will Devcon Plastic Steel Putty be strong enough as the sole fastener?

    Reply
    • Ronald Stevens (administrator)
      January 29, 2024 at 12:14 pm

      It is sufficiently strong, but bonding may be challenging in this case. You may need to reinforce it with wire on both sides to ensure a secure bond.

      Reply

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My Hands-on Test of J-B Weld 8265S Original Epoxy

 J-B Weld 8265S Original Epoxy
This incredibly versatile two-part epoxy can bond and repair just about any combination of materials – metal, plastic, ceramic, concrete, you name it. As long as you follow the simple instructions for proper surface prep and curing, it delivers incredibly strong, long-lasting repairs that truly live up to the “cold weld” name.

✅held Up Incredibly Well to the Extreme Exhaust Temperatures

I first discovered its capabilities years ago when rebuilding a powerful 427 engine for my 1971 Chevelle SS. I actually used a custom blend of J-B Weld mixed with metal shavings to fill in the exhaust crossover ports on the cylinder heads. That epoxy repair held up incredibly well to the extreme exhaust temperatures and didn’t cause any issues. It looked great too – you could hardly tell it was a repair.

showing how to use JB Weld

Since then, I’ve used J-B Weld for all sorts of automotive repairs. It can definitely handle exhaust manifold leaks – just make sure to clean the area well first. I’ve sealed small cracks in oil pans, cylinder heads, even patched rust holes in body panels by bonding metal plates over them. The key is surface prep – sand or grind the area to remove any dirt, oil, rust, etc. This gives the epoxy a clean surface to bond to.

While I wouldn’t recommend it for repairing windshields HOHOFILM Clear Windshield Protection Film or mirrors due to the difficulty of clamping, it definitely works for rejoining broken plastic pieces like tail light housings. The epoxy adheres to itself extremely well for adding reinforcing layers.

JB Weld Plastic Bonder Explained

I’ve used it to repair all kinds of other household objects too – from reconstituting the threads on a stripped screw hole to filling gaps between metal components that need to move. It can shim those spaces while still allowing the necessary motion. Though for serious impacts or frequent shifts, I’d go with a more flexible adhesive.

Leaky aluminum boats? J-B Weld is frequently recommended for patching small holes and cracks before repainting. The chemical resistance is excellent – I’ve even used it to re-seal leaking battery terminals against the sulfuric acid.

J-B Weld 8265S Original Epoxy

❌Isn’t Ideal is Bonding Components That Need to Flex Frequently

One area where it isn’t ideal is bonding rubber or plastic components that need to flex frequently. The epoxy sets into an extremely hard metallic compound that can crack or separate if bent too much. For those applications, you’d want a more flexible adhesive.

FAQ of J-B Weld 8265S Original Epoxy

Q: Is it possible to reattach the trim on a cinderblock fence?

A: Yes, it is possible to reattach the trim on a cinderblock fence. One option is to use epoxy, but keep in mind that it will require a drying period of at least 24 hours. Alternatively, you can consider using small nails if the trim materials allow it.

Q: Can I bond plexiglass (acrylic) to aluminum?

A: There is a possibility that you can bond plexiglass (acrylic) to aluminum.

Q: Is it suitable for repairing a PVC pipe that cracked from freezing? Should it be wrapped?

A: Repairing a PVC pipe cracked from freezing can be challenging as not many adhesives stick well to PVC. One option is to cut a piece of a larger pipe to use as a patch and glue it over the crack, similar to joining pipes. You can find helpful tutorials on platforms like YouTube for visual guidance.

Q: Can JB Weld fix a crack in a wrought iron anvil?

A: JB Weld might not be suitable for structurally repairing a crack in a wrought iron anvil.

Q: Can I use JB Weld to bond the plastic end tanks of a car radiator to the brass core? Will the different expansion rates be a problem?

A: It is likely that the different expansion rates between plastic and brass could pose a problem. While JB Weld and other similar adhesives may not bond well to polyethylene plastic commonly used in automotive fluid reservoirs, they require specific bonding agents that might not be compatible with metallic substrates like brass. Therefore, it is unlikely to work effectively in this case.

🔊 Before you go...

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Ronald Stevens photoI’m Ronald Stevens, a Mechanical Engineer obsessed with adhesives, glue, and all things sticky! My passion began in childhood when I’d always be the one playing with glue during arts and crafts. And I’d spend hours researching and experimenting. Happy reading, and remember: stick with the best, and you’ll never be stuck in a mess!
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About Me

Ronald's picture

I'm Ronald Stevens and I'm passionate about adhesives, glues, tapes, and seals. 💪🔧 My goal is to help you choose the right adhesive or sealant for your project. At stickyaides, I'd like to share woodworking, automotive repair, marine sealants, construction adhesives, and more similar topics. Let me be your go-to guide for all things glue so your DIY never come unstuck! 🧲🔒 More About Me

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Table of Contents

  • Devcon vs. JB Weld: Specs & Uses
    • ⏰Cure Time at 25C
    • 🆚Max Temperature Resistance
    • 🛠️Common Uses
    • Technical Info
  • My Hands-on Test of Devcon Plastic Steel Putty
    • Devcon Plastic Steel Putty Bonds Almost Anything
    • ❌ Didn't Fare Well With Plastic Or Metal (Like Eyeglasses) Repairs
    • FAQ of Devcon Plastic Steel Putty
  • My Hands-on Test of J-B Weld 8265S Original Epoxy
    • ✅held Up Incredibly Well to the Extreme Exhaust Temperatures
    • ❌Isn't Ideal is Bonding Components That Need to Flex Frequently
    • FAQ of J-B Weld 8265S Original Epoxy

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